If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.
The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.
Chamfering with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Perfect
Grittyflex wheel brush with abrasive trim, craftsman quality, for power drills.
Superior
Knotted joint brush, industrial quality, for use on a cutting machine for road-construction.
Superior
Wheel brush with crimped wire, industrial quality, for mounting on deburring machines.
Superior
Wheel brush with abrasive bristles, industrial quality, for use on stationary machines.
Evolution
Individual disc brushes wound around a steel flange and with very narrow working widths.
Superior
Folded buffs NOTIFLEX® fleece (soft). Diameter 100 mm with M14 thread for easy fitting on variable-speed angle grinders and cordless tools.
Superior
Folded rings made of abrasive fleece (medium/fine/very fine) for satin finishing with diameter 100 mm with M14 thread for easy mounting on adjustable angle grinders and cordless tools.
Superior
The practical kit in a PET packaging with Euro-standard hole contains a tube of metal polish (125 ml), a sponge for application and polishing, and a cloth for repeated polishing and cleaning.
Superior
Practical polishing kit with Polimaxx polishing fan discs and matching polishing compound.
Superior
Perfectly tailored 4-part kit for satin finishing (stainless) steel and aluminium. Diameter 100 mm with bore 10 and tapered shank for easy fitting onto power drills.