Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Plater's Shoe Handle Fiber Brush
Hardwood shoe handle with densely packed natural fiber offers quick, uniform brushing action during general cleaning tasks. Recommended for use in plating and metal finishing process work.
Utility Scrub Brush - Short Handle
Choice of oval-trimmed fill material staple-set into hardwood handle. Short handle offers controlled scrubbing action.
Black Polyester Angular Sash Brush
Durable synthetic filaments ideal for use with latex and oil-base paints. Angled trim makes quick work of edging and cutting into corners. Plastic handle.
Camel Hair Round Lettering Lacquering Brush
Flexible, natural fill with tapered wood handle.
Pure White Bristle Round Marking Brush
Economical white bristle brush with tapered wood handle.
Camel Hair Round Marking Brush
Natural fill with tapered wood handle.
Economy Black Polyester General Purpose Brush
Economical general use brush with durable synthetic polyester fill and plastic handle.
Pure Grey China Bristle Round Sash Brush
Versatile round sash brush for use with oil-base products or as a chip brush. Plastic handle.
V-Trim Cleaning Scratch Brush
Precision cut V-trim wire fill effectively cleans hard-to-reach areas and tight corners. Wire fill is firmly anchored in kiln-dried hardwood to provide consistent performance over the life of the brush.
Plastic Handle Scratch Brush
Economical plastic and wire fill scratch brushes offer reliable performance for cleaning and surface preparation.
Plater's Fine Wire Scratch Brush
Constructed of solid hardwood with choice of fine wire fill ideal for many hand brushing jobs in the plating process and metal finishing tasks. Shoe handle has hang-hole for convenient brush storage.
V-Groove Long Handle Scratch Brush
Designed specifically for use in hard-to-reach areas requiring a narrow face. Wire tufts are firmly anchored to long hardwood handle. Premium construction ensures long service life.