Beveling

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.

What is beveling and
why is it important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.

Which tool is used for beveling?

The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.

Loading...

Pictured: Beveling with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

Loading...

Camfering with a carbide burr.

Products for
Beveling.

Filter Products
Loading...
Product image for Internal Brushes – ATB™ Rectangular Filament Internal Brush USIBIB022

ATB™ Rectangular Filament Internal Brush

Featuring rectangular nylon strips impregnated with tough Aluminum Oxide, Osborn’s ATB™ Rectangular Filament Internal Brush provides a highly efficient side-sweeping action across the surface. Filament shape applies approximately 18 times more abrasive contact than traditional round filaments. Aluminum Oxide ensures a superior finish and prolonged brush life.

Loading...
Product image for Internal Brushes – HeliTuf™ Crimped Wire Internal Brush USPBIB061

HeliTuf™ Crimped Wire Internal Brush

Featuring a unique helix design that is densely packed with steel or stainless steel, Osborn’s HeliTuf™ Crimped Wire Internal Brush provides rugged brushing action to tackle recessed cleaning tasks quickly and efficiently. Ideal for cleaning the internal diameter of a hole, cleaning threads and brushing edges of keyways, and can be used by hand or with power tools.

Loading...
Product image for Internal Brushes – ATB Situft™ Internal Brush USIBIB019

ATB Situft™ Internal Brush

Osborn’s ATB Situft™ Internal Brushes feature premium-quality abrasive nylon filaments to provide efficient, aggressive abrasive action across a wide range of internal cleaning and finishing operations. Situft™ brushes should be used only with suitable holders.

Loading...
Product image for Wheel Brushes – ATB FasCut™ Wheel Brush - Aggressive USIBWB001

ATB FasCut™ Wheel Brush - Aggressive

Osborn’s aggressive ATB Fascut™ Wheel Brush is designed with short trim, premium nylon filament that is impregnated with abrasive material. Features high density, uniformly distributed Round Crimped Silicon Carbide or Round Ceramic filaments for increased aggression, minimum cycle time, and the industry’s longest brush life.

Loading...
Product image for Wheel Brushes – ATB FasCut™ Wheel Brush - Flexible USIBWB002

ATB FasCut™ Wheel Brush - Flexible

Osborn’s flexible ATB Fascut™ Wheel Brushes feature long trim, flexible Round Crimped Silicon Carbide or Round Ceramic nylon abrasive filaments. Designed with moderate density, this brush is ideal for applications requiring a high degree of conformability. High-quality materials and construction offer the industry’s longest brush life.

Loading...
Product image for Disc Brushes – ATB Uni-Lok® Max Density Disc Brush USIBDB006

ATB Uni-Lok® Max Density Disc Brush

Designed to tackle the most demanding of applications, Osborn’s ATB Uni-Lok® Max Density Disc Brushes deliver maximum aggression and reliable, uniform performance. Brushes feature max density, premium quality Round Crimped abrasive nylon filament, making them capable of processing large burrs on stainless steel and hardened alloys without altering the part’s dimension. Expertly designed and tested for minimal cycle time and exceptional brush life.

Loading...
Product image for Disc Brushes – ATB Uni-Lok® Turbo Disc Brush USIBDB007

ATB Uni-Lok® Turbo Disc Brush

Osborn’s ATB Uni-Lok® Turbo Disc Brush features Round Crimped abrasive filaments in a unique turbo design to effectively tackle moderate to severe burrs or tasks where conformability is required. When used in dry applications, turbo design draws air into the brush face to run cooler. When used in wet applications, the turbo design allows more coolant to flow within the brushing surface.

Loading...
Product image for Disc Brushes – ATB Uni-Lok® Tuftmatic Disc Brush USIBDB009

ATB Uni-Lok® Tuftmatic Disc Brush

Constructed with a durable polypropylene base and a dense configuration of strategically located tufts, Osborn ATB Uni-Lok® Tuftmatic™ Disc Brushes offer thorough, uniform performance in both dry and wet applications. Each tuft features high-quality nylon filaments impregnated with Silicon Carbide, and is configured to allow abrasive filaments to flow evenly and consistently over the most intricate flat-faced parts. Compatible with Osborn’s Uni-Lok® adapter system and designed for maximum effectiveness.

Loading...
Product image for Disc Brushes – ATB Uni-Lok® Quick Change Brush USIBDB008

ATB Uni-Lok® Quick Change Brush

Osborn’s ATB Uni-Lok® Quick Change Brushes feature a permanently mounted ¼” shank for quick, convenient attachment to CNC machines, automatic equipment, portable tools, and robotic cells. These small diameter brushes feature premium-quality nylon filament with choice of Round Crimped Silicon Carbide or Round Ceramic abrasive to serve a variety of deburring needs. The unique composite design allows for “touching” of surrounding raised surfaces without harming the part or the brush. Designed and tested for longevity and uniformity.

Loading...
Product image for Solid Compounds – Blue Bar Color Compound USPOSC001

Blue Bar Color Compound

A full range of solid polishing compounds that can be used individually or in combination to achieve a desired result. All compounds are supplied in many variations and sizes for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.

Loading...
Product image for Solid Compounds – Gray Bar Cut Compound USPOSC002

Gray Bar Cut Compound

A full range of solid polishing compounds that can be used individually or in combination to achieve a desired result. All compounds are supplied in many variations and sizes for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.

Loading...
Product image for Internal Brushes – Crimped Wire Tube Brush - Single Stem, Single Spiral USPBIB071

Crimped Wire Tube Brush - Single Stem, Single Spiral

This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.

Loading...
© 2022 Osborn. All Rights Reserved
Loading...