Chamfering

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.

What is chamfering and
why it is important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.

Which tool is used for chamfering?

The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.

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Chamfering with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

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Camfering with a carbide burr.

Products for
Chamfering.

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Product image for Polishing Kits – Polishing kit, 10 pc. EUPOKT010

Polishing kit, 10 pc.

Superior

Perfectly matched 10 pc. kit for cutting, polishing and colouring of steel, stainless, brass, copper, aluminium. Diameter 100 mm with bore 10 mm for easy mounting on power drills.

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Product image for Cup brushes – Cup brushes, knotted wire EUPBCB014

Cup brushes, knotted wire

Superior

Knotted cup brush, industrial quality, for use on power drills.

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Product image for Solid Compounds – Osborn Classic Compound C3000 EUPOSC022

Osborn Classic Compound C3000

Evolution

C3000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. C3000 (light pink) is a colouring compound for aluminium, zinc, stainless steel, etc.

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Product image for Solid Compounds – Osborn Classic Compound P8000 EUPOSC019

Osborn Classic Compound P8000

Evolution

P8000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. P8000 (white) is a universal polishing compound for lacquers and plastics.

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Product image for Solid Compounds – DIALUX® Red EUPOSC001

DIALUX® Red

Evolution

Best-selling high-gloss polishing compound for working on precious metals.

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Product image for Solid Compounds – DIALUX® White EUPOSC003

DIALUX® White

Evolution

Perfect polishing compound for sterling silver, with good reflective properties.

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Product image for Solid Compounds – DIALUX® Grey EUPOSC005

DIALUX® Grey

Evolution

Pre-polishing compound for harder metals, removes deeper scratches and freshens up the surface.

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Product image for Hand Brushes – Fillet weld brushes, wooden body EUMBHB007

Fillet weld brushes, wooden body

Superior

Fillet weld brush with wooden body, industrial quality.

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Product image for Industrial Wheel Brushes – ATB® wheel brush with full trim, Cutter head holders/combined cutter arbor EUIBWB001

ATB® wheel brush with full trim, Cutter head holders/combined cutter arbor

Evolution

ATB® wheel brush with longitudinal groove for direct clamping on tool holders (e.g. HSK, SK, BT) as cutter head holders and combi milling arbor holders. Please ask our application technicians for open requests and general questions about the ATB® products.

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Product image for Tungsten Carbide Burrs – Carbide burr ZYA Z6 EUGMCB001

Carbide burr ZYA Z6

Superior

Carbide burr with cylindric shape and Z6 tooth system.

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Product image for Brooms – Broom, wooden body, wire EUMBBR002

Broom, wooden body, wire

Superior

Broom with wooden body, industrial quality, diameter for broom shaft 22 mm.

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Product image for Buffs – Cotton cloth medium soft folded buffs EUPOBU009

Cotton cloth medium soft folded buffs

Superior

Perfect tool for polishing all metal surfaces.

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