Chamfering

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.

What is chamfering and
why it is important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.

Which tool is used for chamfering?

The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.

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Chamfering with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

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Camfering with a carbide burr.

Products for
Chamfering.

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Broom, wooden body, wire

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Spark plug brush with plastic body, industrial quality.

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Roller brushes for WPC machines, crimped wire

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Roller brush with crimped wire, industrial quality, for use on WPC machines.

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The gloss polishing flap disc for angle grinders is equipped with lamellas made of a special high-quality felt.

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Pre-polishing compound for harder metals.

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P3000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. P3000 (white) is excellent for stainless steel.

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Neutral Non-woven Rolls

Ideal for Wringing, Oiling, Tension/Break, Snubber, Bridle, Cradle, Deflector, Pinch/Feeder and Table/Conveyor. Provides reduced replacement, inventory and maintenance costs as well as a reduction in fluid usage, staining and defects on the roll, ultimately increasing line uptime and speed.

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Product image for Solid Compounds – DIALUX® Green EUPOSC002

DIALUX® Green

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High-gloss polishing compound of hard alloys such as white gold, platinum and silver.

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Multi-purpose polishing compound for non-precious metals.

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Cotton cloth medium soft folded buffs

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Perfect tool for polishing all metal surfaces.

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Carbide burr with angled shape and Z6 tooth system.

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Duster with wooden body, industrial quality.

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