Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Crimped Wire Tube Brush - Single Stem, Single Spiral
This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.
Straight Wire Tube Brush - Double Stem, Double Spiral
Constructed of premium steel filament with up to 3-1/2” of brush area length, Osborn Straight Wire Tube Brushes quickly clean threads, drilled holes, and tubes where space is limited. Can be used as a hand tool, mounted in a drill press, or on a portable power tool.
Brass Wire Tube Brush - Single Stem, Single Spiral
Featuring straight brass wire filament and available in 1/8” – 1” diameters, Osborn’s Brass Wire Tube Brush provides uniform performance for a variety of internal cleaning and deburring jobs. Designed for use as a hand tool, mounted on a dress press, or on portable power tools.
Sibot Internal Finishing Brush
This hard-working square-trimmed brush features rugged crimped steel wire to efficiently brush both the bottom and sides of a hole in a single operation. Provides quick, uniform cleaning of internal surfaces, and can be used in drill presses and portable tools. Ideal for removing fine burrs from the edges of cross-drilled holes and spot facing.
Brass Wire Tube Brush - Double Stem, Double Spiral
Designed with a double stem and double spiral for strength, this Brass Wire Tube Brush offers increased strength for more difficult internal cleaning jobs. Premium brass wire fill provides uniform performance when used as a hand tool, on a drill press, or on portable power tools. Ideal for mold cleaning and cleaning/deburring aluminum motor mounts.
Crimped Wire Spiral Tube Brush - Single Stem, Single Spiral
This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.
Nylon Tube/Spout Brush
Designed specifically as a hand tool, Osborn’s Nylon Tube/Spout Brush features quality nylon fill and a handy eye loop. Ideal for cleaning engine blocks, heads, and other assorted parts during the engine rebuilding process.
Crimped Wire Radial Section - Light Duty
Designed for flexibility to provide a soft brushing action, Osborn Crimped Wire Radial Sections are ideal for the cleaning of irregular shaped parts. Our proprietary wire design allows for thorough cleaning without risking damage to fragile pieces. Made in the USA.
Crimped Wire Narrow Face Wheel Brush
Designed to clean and deburr the narrowest of areas, Osborn Crimped Wire Narrow Face Wheel Brushes offer a flexible solution for a variety of spaces. These brushes can also be mounted in multiples to tackle wider surfaces to remove paint or produce antique finishes. All varieties feature Osborn’s proprietary TufWire™ to ensure uniform performance and extended lifespan. Note that all 3/8”-5/8” and ½”-5/8” arbor holes are supplied with a removable adapter.
Crimped Wire Wheel Brush with Shank
Featuring our uniform and densely packed TufWire™, Osborn Crimped Wire Wheel Brushes are designed for internal/external cleaning and deburring tasks. These come standard with attached ¼” diameter shanks for use with die grinders or stationary drill presses.
Crimped Concave Wire Wheel Brush with Shank
Crimped Concave Wire Wheel Brush with Shank
Crimped Wire Wide Face Wheel Brush
Combining Osborn’s proprietary TufWire™ construction with a wider face width, Crimped Wire Wide Face Wheel Brushes provide quick, efficient brushing on production work and general maintenance tasks. As with all Osborn TufWire™ products, brushes are designed for consistent performance and longevity to save you time and money. Wheels fit directly onto 2” diameter arbors without adapters. Use of the adapter kit is required for other arbor sizes.