Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
File Card
Constructed of rugged steel wire to make quick work of surface prep prior to soldering or cleaning debris from files.
Window Squeegee - Medium Duty Disposable
Economic and dependable for medium duty use in applications requiring disposable squeegees.
Economy Crimped Polyester Parts Cleaning Brush
Economical polyester brush with crimped fill. Ideal for cleaning motors, machinery, and metal parts. Plastic handle.
Osborn Pro Whitewash Brush
Solid wood and quality Tampico fill construction.
FLRCE
Flanged crowned eccentric stud cam followers are a type of bearing that consist of a cylindrical outer ring with a flange on one end, and an inner ring that rotates around a central axis which is offset from the bearing center. They are designed to follow the movement of a cam, which is a mechanical device that converts rotary motion into linear motion. The flange on the outer ring allows for easy installation and the eccentric design allows for adjustability in the radial direction.
Tan Bar Cut/Color Compound
A full range of solid polishing compounds that can be used individually or in combination to achieve a desired result. All compounds are supplied in many variations and sizes for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.
Green Bar Cut/Color Compound
A full range of solid polishing compounds that can be used individually or in combination to achieve a desired result. All compounds are supplied in many variations and sizes for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.
White Bar Cut Compound
A full range of solid polishing compounds that can be used individually or in combination to achieve a desired result. All compounds are supplied in many variations and sizes for manual and robotic operations. There is no one size fits all, Osborn prides itself on recommending the best, most efficient solution for every application.
ATB™ Cup Brush with Shank
Constructed with a permanently attached ¼” stem and reduced flare for increased rigidity, Osborn’s ATB™ Cup Brush with Shank provides aggressive brush action on irregular or flat surfaces. Brush features round trimmed premium abrasive nylon filaments for multi-directional uniformity. Designed and tested for maximum longevity.
Plater's Wire Scratch Brush
This narrow profile scratch brush with hardwood block shoe handle is ideal for cleaning threads and files, as well as aide in rust, paint, and grease removal during surface preparation.
Flexible Whisk Broom
Constructed of water-resistant Bassine fibers bound in wire holder to effectively brush away coarse material.
Pure Grey Bristle Heavy Round Glue Brush
Densely packed pure grey bristle with tapered wood handle.