Weld Seam Preparation & Processing

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere. And this can only be achieved if the work is done cleanly. A botched seam can have far-reaching consequences and is relevant to safety.

About Weld Seam
Preparation & Processing.

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere. And this can only be achieved if the work is done cleanly. Botched seams can have far-reaching consequences and are relevant to safety. The use of quality tools, careful work and many years of experience are the best basis for approaching joining by welding correctly.

Regardless of the welding process used (TIG, MIG, MAG, plasma, electrodes), welders resort to surface preparation tools when chamfering the edge, preparing the weld zone or cleaning the welding layers

Welding professionals know their craft and usually do not need to make corrections. In addition to proper technique, cleaning is key to removing slag inclusions between weld beads or spatter before applying the next weld ply. Bond defects, cracks or overlap? Then it may be necessary to grind out weld ply or level welds

 

Beveling

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.

Cleaning the weld zone

Cleaning and preparation of the welding zone must take place before welding starts. Flash rust, varnish or primers are removed in the area of the joint so that a homogeneous bond can be created between the weld metal and the filler metal.

Cleaning the weld layers

Different welding methods produce various impurities on and around the welding layer. These contaminants are mainly silicates, slag, spatter, and blue discoloration. All impurities can and should be removed.

Weld leveling

The aim of leveling is to adjust the last weld layer applied to the height of the workpiece.

Weld finish

After levelling the last weld, the finishing of the welded workpiece starts. The surface in the area around the leveled cap layer is adjusted.

Pipe Manufacturing

Osborn is the all-round service provider for all kinds of brushing solutions in the pipe manufacturing and coating industry. Osborn’s high-quality, innovative and customized tools, as well as best-in-class customer service, provide the right means for a vast range of specific applications in pipe welding, hot zones and pipe coating removal.

Products for
Weld Seam Preparation & Processing.

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Product image for Internal Brushes – Novoflex - Heavy Duty USIBIB031

Novoflex - Heavy Duty

The longer brush length of Osborn’s heavy duty ATB™ Novoflex Tool tackles tough honing projects with efficiency. Silicon Carbide abrasive beads are fastened to durable nylon filaments to allow the tool to conform to the bore surface. Flexible filaments are engineered to provide the correct pressure to create an ideal hone over the life of the tool.

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Product image for Wheel Brushes – ATB Master™ Wheel Brush USIBWB003

ATB Master™ Wheel Brush

Featuring efficient Silicon Carbide or aggressive Ceramic abrasives and a wide face width, Osborn ATB Master™ Wheel Brushes are highly effective on both metallic and non-metallic materials. Cutting action does not require compound, eliminating the need to clean finished parts to save you time and money. Designed with premium Round Crimped nylon filaments to offer the industry’s longest brush life. Brushes can be used singly, or can be mounted in multiples for larger surfaces.

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Product image for Wheel Brushes – ATB FasCut™ Wheel Brush - Flexible USIBWB002

ATB FasCut™ Wheel Brush - Flexible

Osborn’s flexible ATB Fascut™ Wheel Brushes feature long trim, flexible Round Crimped Silicon Carbide or Round Ceramic nylon abrasive filaments. Designed with moderate density, this brush is ideal for applications requiring a high degree of conformability. High-quality materials and construction offer the industry’s longest brush life.

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Product image for Wheel Brushes – ATB Ringlock™ Brush USIBWB005

ATB Ringlock™ Brush

Constructed with high-quality nylon filament with choice of Silicon Carbide or Ceramic abrasive, Osborn’s small diameter ATB Ringlock™ Wheel Brushes are ideal for a variety of tasks using portable tools and drill presses. Silicon Carbide brushes tackle a variety of cleaning and deburring both ID and OD surfaces while Ceramic brushes are designed for more aggressive deburring applications. Brushes are expertly designed and tested to provide unmatched longevity.

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Product image for Wheel Brushes – ATB™ Miniature Wheel Brush USIBWB025

ATB™ Miniature Wheel Brush

Versatile Osborn ATB™ Miniature Wheel Brushes are designed for uniform performance even when used on extremely hard materials. Each nylon filament is impregnated with choice of tough abrasive for precision ultra-fine deburring and edge contouring.

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Product image for Flap Rollers – Non-woven Convolute Wheel USPAFR010

Non-woven Convolute Wheel

Non-woven abrasive web is wound around a core and specially treated, resulting in a consistent hardness and level of abrasion over the life of the product. This convolute product is perfect for light deburring. An arrow indicates the direction in which the wheels must be used. Blend and Finish wheels have an open mesh construction that is ideal for cleaning prior to coating applications.

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Product image for Cup Brushes – Crimped Wire Cup Brush USPBCB001

Crimped Wire Cup Brush

Osborn Cup Brushes provide quick, efficient cleaning of large metal surfaces. Manufactured with proprietary TufWire™ to offer high productivity and long life, and designed for use on portable power tools operating at high speeds.

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Product image for Cup Brushes – Crimped Wire Cup Brush with Shank USPBCB002

Crimped Wire Cup Brush with Shank

Osborn’s premium quality Crimped Wire Cup Brushes feature an attached ¼” shank for use on air tools and electric portable tools. Manufactured with proprietary TufWire™ wire strands for uniform light-duty cleaning and lengthened brush life.

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Product image for Cup Brushes – Miniature Wire Cup Brush USPBCB016

Miniature Wire Cup Brush

Osborn’s Miniature Wire Cup Brushes provide precise, light-duty cleaning and deburring of small parts and pieces. Their small size also makes them ideal for tight, hard-to-reach areas. Premium quality construction provides exceptional lifespan.

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Product image for Cup Brushes – High Speed  Small Grinder Knot Wire Cup Brush USPBCB013

High Speed Small Grinder Knot Wire Cup Brush

Designed for heavy-duty tasks, Osborn High Speed Small Grinder Knot Wire Cup Brush feature proprietary TufWire™ for aggressive, yet uniform brushing action. This versatile brush makes quick work of scale removal, deburring, and weld cleaning, and is made for use on portable 4-1/2” and 5” grinders. Made in the USA.

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Product image for End Brushes – Crimped Wire End Brush USPBEB051

Crimped Wire End Brush

Osborn’s Crimped Wire End Brush features high-quality wire construction and a ¼” shank for convenient mounting on hand-held power tools and CNC equipment. Engineered to provide uniform brushing action when operated at high speeds. Small diameter and brush flexibility make them ideal for recesses and other difficult-to-reach areas.

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Product image for End Brushes – Circular Crimped Wire End Brush USPBEB053

Circular Crimped Wire End Brush

Osborn’s Crimped Wire End Brush is constructed of premium quality wire, flared to cover wide areas and irregular surfaces. Available in four brush diameters with steel or stainless steel wire to tackle a variety of tasks quickly and efficiently, including weld cleaning, rust and paint removal, polishing molds, tools and dies, and deburring. Includes ¼” shank for quick, convenient mounting on hand-held power tools.

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