ATB®
ATB® is the abbreviation for Advanced Technology Brush System and forms our product range of brushes for automated deburring directly after the machining process.
ATB® - High-tech brushes for automated deburring.
ATB® brushes are precision tools that are largely responsible for the quality of the end products. They can be matched component-oriented to almost any material to be processed.
Our ATB® brushes are available with a wide range of abrasive bristles and wire trim in different grit sizes and filament/wire diameters.
ATB® brushes are designed for direct adaptation to tool holders, which means that they can be used in machining centers, CNC lathes & milling machines, robot cells, etc. The use of the brushes takes place downstream of the machining process.
The brushes are used downstream of the machining process and can be used with cooling lubricants, emulsions, or water without any problems.
water. This means that the machined workpieces can be deburred and finished directly, reliably, and reproducibly on the machine without reclamping.
Before/after comparison.
Before machining - clear burr formation on the edge. Milling grooves on the surface.
After machining - burrs were reliably removed and the edges rounded. The surface has an even, brushed look.
Advantages and
Application examples.
ATB® brushes have a 4 x higher fill density than the disc brushes produced in the conventional process (punched). As a result, the service life of the brushes is increased many times over, with higher throughput speeds and better and more efficient deburring results.
- Minimal process costs
- Firmly encapsulated abrasive bristles
- Extremely dense fill surface
- Enormously long tool life
- High dimensional stability and concentricity
- Use of cooling lubricant, emulsions, and water possible
- Plane fill surface
- Numerous, different fill materials e.g. abrasive bristles, wire materials, mixed fill material
- No reclamping of the workpiece after machining
Due to shorter machining times and very uniform edge rounding, our ATB® brushes are particularly suitable for deburring:
- Milled and turned parts
- Ground parts
- Sintered parts
- Stamped, nippled, and pressed parts
- Pneumatic and hydraulic parts
- Engine components, e.g. cylinder head, cylinder block, etc.
- Die-cast parts
- Valve plates
- Flat ground parts
- Toothed components
- Contact and sealing surfaces
- Finishing
Osborn
ATB® portfolio.
Tool holders & adaptability.
ATB® brushes are compatible with the following tool holders for direct adaptability for use in automated machining stations:
ATB®-Disc brushes
- Shell mill adaptors DIN 69882-3 / Universal arbors DIN 69882-2
- Planet head holder
- With Osborn clamping sets, other holders are possible such as Weldon holders or similar.
- Toolholders with HSK-taper shank DIN 69893
- ISO Taper-toolholders SK nach DIN 69871
- Holders for straight shank tools DIN 69882-4 (Weldon DIN 1835 B) etc.
ATB®-Wheel brushes
- Shell mill adaptors DIN 69882-3 / Universal arbors DIN 69882-2
- Through hole with and without keyway
- With Osborn clamping sets (shank holders)
- Toolholders with HSK-taper shank DIN 69893
- ISO Taper-toolholders SK nach DIN 69871
ATB®-End brushes
- shank holders
- Toolholders with HSK-taper shank DIN 69893
- ISO Taper-toolholders SK nach DIN 69871
- Holders for straight shank tools DIN 69882-4 (Weldon DIN 1835 B) etc.
Trim patterns & designs.
In order to achieve the best possible deburring and finishing results, different fill patterns and designs are required. Depending on the available product families of ATB® brushes, we offer the following fill types, among others:
ATB® disc brush
- full fill (max. fill density)
- partial fill (segmented)
- turboshape
- ring fill
- tapered/angled fill (under angle)
- spotted version
ATB® wheel brush
- full fill (max. fill density)
- partial fill (segmented)
ATB® End Brush
- full fill (max. fill density)
Determined by the material to be processed and the workpiece geometry, ATB® brushes can be equipped with various fill materials, from wire fill to abrasive bristles to mixed fill.
Technical feasibility & standard configurations.
In order to make the best possible use of the advantages of our ATB® product line, it is often necessary to exchange ideas with our product professionals. Often, application-specific brushing tools are worked out for the customer, which is developed taking into account the entire machining process.
We offer the following standard configurations (dimensions) for the three ATB® product families:
ATB® Disc brush
- Outer-Ø D: Ø40 to Ø250 mm
- Trim height T: 35 mm
- Body height KH: 13 mm
ATB® Wheel Brush
- Outer-Ø D: Ø100 to Ø355 mm
- Working width AB: 6 to 36 mm
- Body width KB: 10 to 40 mm
- Mounting hole ØB: 16 to 134 mm with and without keyways
ATB® End Brush
- Outer-Ø D: Ø16 to Ø40 mm
- Trim height T: 25 to 30 mm
- Shaft diameter: 6-8 mm
- Total length SL: 85 to 176 mm
ATB®
Products.
ATB™ Cup Brush - Flat Trim
Featuring a precision cut flat trim and premium quality 0.045" x 0.090" rectangular nylon filaments, this Osborn ATB™ Cup Brush is ideal for flat surface finishing and deburring. Brushes are heavily filled with filaments impregnated with choice of Silicon Carbide or Aluminum Oxide and are designed for maximum longevity. Note: 4" brushes include premium quality bridle for maximum filament rigidity.
ATB™ Heavy Duty Internal Deburring Brush
Osborn ATB™ Heavy Duty Internal Deburring Brushes feature a higher filament content and are specifically designed to efficiently tackle the toughest tasks. Flexible crimped nylon filaments feature durable Silicon Carbide abrasive and are manufactured with a helical shape, providing optimal performance in both rotational directions with excellent part conformability.
ATB™ Diamond Superabrasive Wheel Brush
Designed to provide uniform, repeatable results, Osborn ATB™ Diamond Superabrasive Wheel Brushes offer superior performance for a variety of polishing, deburring, and edge honing applications. Brushes are engineered for optimal edge honing of super hard materials such as CBN, ceramics, diamond, and glass without sacrificing brush life. ATB™ Diamond Superabrasives lower process costs and create a cleaner, more efficient production environment by minimizing or eliminating the secondary cleanup operation.
ATB™ Miniature Cup Brush
Featuring flared nylon filaments with choice of embedded abrasive, Osborn’s ATB™ Miniature Cup Brushes offer exceptional surface conditioning, cleaning, and polishing. Cup brush designs provide uniform performance over wider areas.
ATB™ Cup Brush with Shank
Constructed with a permanently attached ¼” stem and reduced flare for increased rigidity, Osborn’s ATB™ Cup Brush with Shank provides aggressive brush action on irregular or flat surfaces. Brush features round trimmed premium abrasive nylon filaments for multi-directional uniformity. Designed and tested for maximum longevity.